RKZ-22

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The machine forms tray and lid cases from flat cardboard blanks , which are then glued and sealedwith the product inside.

The task of the tray and lid case packaging system is to count the required number of products and pack them in a specific configuration into a pre-formed case.

RKZ-22 Tray&Lid

Tray and lid case guarantees greatest load capacity among the display cases. Its double walls ensure your product will arrive at the customer just as you planned it. Tray and lid case is also a versatile style of the case that can be adapted to various product exposure needs.

Types of case

Tray&Lid case

- Forming tray and lid and open tray cases from flat cardboard blanks
- Two carton magazines for manual replenishing of the blanks, length of the carton magazine ~800 mm, equipped in independently powered belts ensuring correct carton position in the magazine and feeding of the cases and sensors for low and too low blanks level in the magazine
- Index carton feeder with stations: feeding, filling, forming and closing the case
- Vacuum generator for feeding blanks from the carton magazine
- Nordson ProBlue Flex hot melt glue applicator with heated gluing guns
- PLC control with touch panel on swing arm (Allen Bradley, Siemens, Schneider)
- FESTO pneumatics
- SICK sensors
- Speed up to 18 cases/min.
Grouping system:
- Shooting conveyors feeding the product into the case packer at correct speed
- Grouping system: placing individual products vertically and counting them via a single index conveyor
- Pushing the product from the index conveyor in the desired quantity and creating groups via the comb pusher
- Comb pusher equipped with anti-collision system
Cartoning system:
- Picking flat carton cuts from the magazine by an electric arm with vacuum suction cups
- Moving a group of products into a pre-formed carton using a servo motor-driven gripper
- Gripper equipped with a mechanism for squeezing the product
- A system supporting correct gluing equipped with vacuum suction cups
- Sensors detecting correct sealing of the carton
- Discharging finished cases from the cartoning section onto a short outtake conveyor

Case dimensions
CASE	WIDTH (mm)	LENGTH (mm)	HEIGHT (mm)
Tray&Lid case	110-300	240-300	150-300

pdf

Radpak catalogue

The process of packing into Tray&Lid boxes

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