RKZ-22

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The task of the tray & hood case packaging system is to count out the desired number of unit packages, arrange them in a specific configuration, and then pack them into a pre-formed case. This box is then closed.

The machine is equipped with two magazines for manual insertion of flat cardboard blanks. The case consists of a tray and a lid that is placed on the outside.

RKZ-22 Tray&Hood Case Packer

The case packer is designed to form a tray and a hood to be put on the top case.

Type of case

Tray&Hood case

- Forming tray and hood and open tray cases from flat cardboard blanks
- Two carton magazines for manual replenishing of the blanks, length of the carton magazine ~800 mm, equipped in independently powered belts ensuring correct carton position in the magazine and feeding of the cases and sensors for low and too low blanks level in the magazine
- Index carton feeder with stations: feeding, filling, forming and closing the case
- Vacuum generator for feeding blanks from the carton magazine
- Nordson ProBlue Flex hot melt glue applicator with heated gluing guns
- PLC control with touch panel on swing arm (Allen Bradley, Siemens, Schneider)
- FESTO pneumatics
- SICK sensors
- Speed up to 18 cases/min.
Grouping system:
- Shooting conveyors feeding the product into the case packer at correct speed
- Grouping system: placing individual products vertically and counting them via a single index conveyor
- Pushing the product from the index conveyor in the desired quantity and creating groups via the comb pusher
- Comb pusher equipped with anti-collision system
Cartoning system:
- Picking flat carton cuts from the magazine by an electric arm with vacuum suction cups
- Moving a group of products into a pre-formed carton using a servo motor-driven gripper
- Gripper equipped with a mechanism for squeezing the product
- A system supporting correct gluing equipped with vacuum suction cups
- Sensors detecting correct sealing of the carton
- Discharging finished cases from the cartoning section onto a short outtake conveyor

Case dimensions
DIMENSIONS	WIDTH (mm)	LENGTH (mm)	HEIGHT (mm)
Tray&Lid case	115-300	200-400	180-300

pdf

Radpak catalogue

Tray&Hood carton packing process

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