RGZ-100
The RGZ-100 machine has automatic counting and grouping system unit packaging using an index servo conveyor.
Unit products are pushed out from the index conveyor and placed on a servo-driven trapdoor. Once a group of products is created, they are inserted from the top of the carton.
There is in the device automatic positioning system for four-flap cartons under the trapdoor, which shortens the transport of the product to the carton and allows for more precise arrangement of the products.
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- PLC control with color touch panel
- Polycarbonate covers and doors with limit sensors
- FESTO pneumatics
- SICK sensors
- The time needed to convert the machine to a different format is approximately 40-60 minutes,
- The machine is adapted to the following types of collective cartons - four-flap carton FEFCO 0201
- Light and sound column
- E-stop safety switches located on the machine structure
- Capacity up to 10 cartons/min.
Grouping system:
- A section of shooting conveyors with drives feeding the product at the appropriate speed to the grouping system
- Grouping system: placing individual products vertically and counting them via an index conveyor with a servo drive
- Pushing products from the index conveyor through a servo-driven arm and placing the product on a servo-driven trapdoor
- Creating a full product group on the trap door
- Introducing product groups from the trapdoor via a servo-driven mechanism from the top of the carton
Cartoning system:
- System for automatic reception of unfolded and glued four-flap cartons from the four-flap carton forming machine and positioning them under the counting and product introduction zone
- Automatic positioning of four-flap cartons under the trapdoor - an elevator for cartons that shortens the route of introducing the product into the carton
- Introducing a group of products into a pre-formed and bottom-sealed four-flap carton
- Automatic system for transferring packed cartons to the sealer
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Carton dimensions CARTON WIDTH (mm) LENGTH (mm) HEIGHT (mm) American box 150-400 300-600 150-400 -
Packing process in a four-flap carton
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