RKZ-22
Automatic device enabling the packing of individual packages cartons consisting of a tray and a cover that is inserted inside. Cardboard boxes are folded and glued from flat cuts.
The Case Packer is equipped with two automatic warehouses for manual insertion of flat cardboard cuts, a the capacity of each warehouse is about 250 cartons.
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- Forming a tray-lid box (high lid inside the tray) from flat cardboard cuts
- 2 cardboard warehouses for manual insertion of flat cardboard cuts
- The time needed to convert the machine to a different format is approximately 40-60 minutes,
- The machine is adapted to the following types of master cartons - lid tray and open tray
- Index carton feeder with stations: feeding, filling, forming and closing the carton
- Vacuum generator for picking up cartons from the warehouse
- Nordson automatic glue applicator
- Allen Bradley PLC control with a color touch panel on a rotating arm
- FESTO pneumatics
- SICK sensors
- Light and sound column
- E-stop safety switches located on the machine structure
- Capacity up to 10 cartons/min.
Grouping system:
- A section of conveyors that shoot and feed the product at the appropriate speed to the grouping system
- Grouping system: placing unit products vertically and counting them via an index conveyor with an Allen Bradley servo drive
- Pushing the product from the index conveyor in the desired quantity onto the storage table and creating groups via the Allen Bradley servo-driven comb driver mechanism
- The comb driver mechanism is equipped with an anti-collision system based on FESTO pneumatics
Cartoning system:
- Retrieving a tray of flat-cut cartons from the warehouse using an electric arm with vacuum suction cups
- Retrieving lids in the form of flat carton cuts from the warehouse using an electric arm with vacuum suction cups
- Applying glue while passing the lid forming head over the glue guns
- Forming the lid on a previously created group of products by the forming head
- Inserting the product group with age into the preformed tray via a servo-driven arm
- Applying a glue line to the side flaps of the tray while the carton is passing through
- Closing the walls of the box using closing mechanisms
- A system supporting correct gluing equipped with vacuum suction cups
- Dispatching finished cartons from the cartoning machine to the receiving conveyor
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Carton dimensions CARTON WIDTH (mm) LENGTH (mm) HEIGHT (mm) Cardboard Tray-Lid 110-300 240-300 150-300 -
The process of packing into Tray&Lid boxes
Also see this
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Packaging machines for forming four-flap cartons and trays.
Cartoners
Cartoning machines can be divided into horizontal (the product is loaded sideways into the carton) and vertical cartoning machines (the product is loaded from the top).
Vertical packaging machines
A wide range of vertical packaging machines are designed for packing food and industrial products into bags.
Dosing systems
Our dosing systems that are integrated with Vertical packaging machines. Their task is to weigh a given dose of the product into a plastic bag.