RKZ-27
Automatic device enabling the packing of individual packages cartons consisting of a tray and a cover that is inserted inside. Cardboard boxes are folded and glued from flat cuts.
The Case Packer is equipped with two automatic warehouses for manual insertion of flat cardboard cuts, a the capacity of each warehouse is about 250 cartons.
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- Forming a tray-lid box (high lid inside the tray) from flat cardboard cuts
- 2 cardboard warehouses for manual insertion of flat cardboard cuts
- The time needed to convert the machine to a different format is approximately 40-60 minutes,
- The machine is adapted to the following types of master cartons - lid tray and open tray
- Index carton feeder with stations: feeding, filling, forming and closing the carton
- Vacuum generator for picking up cartons from the warehouse
- Nordson automatic glue applicator
- Allen Bradley PLC control with a color touch panel on a rotating arm
- FESTO pneumatics
- SICK sensors
- Light and sound column
- E-stop safety switches located on the machine structure
- Capacity up to 10 cartons/min.
Grouping system:
- A section of conveyors that shoot and feed the product at the appropriate speed to the grouping system
- Grouping system: placing unit products vertically and counting them via an index conveyor with an Allen Bradley servo drive
- Pushing the product from the index conveyor in the desired quantity onto the storage table and creating groups via the Allen Bradley servo-driven comb driver mechanism
- The comb driver mechanism is equipped with an anti-collision system based on FESTO pneumatics
Cartoning system:
- Retrieving a tray of flat-cut cartons from the warehouse using an electric arm with vacuum suction cups
- Retrieving lids in the form of flat carton cuts from the warehouse using an electric arm with vacuum suction cups
- Applying glue while passing the lid forming head over the glue guns
- Forming the lid on a previously created group of products by the forming head
- Inserting the product group with age into the preformed tray via a servo-driven arm
- Applying a glue line to the side flaps of the tray while the carton is passing through
- Closing the walls of the box using closing mechanisms
- A system supporting correct gluing equipped with vacuum suction cups
- Dispatching finished cartons from the cartoning machine to the receiving conveyor
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Carton dimensions CARTON WIDTH (mm) LENGTH (mm) HEIGHT (mm) Cardboard Tray-Lid 150-300 240-400 150-300 -
Tray&Lid carton packing process
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